There are considerable differences between laser markers and dot peen marking machines. In this article, we will explore marking systems, which will help with decision-making and problem-solving in the workplace facility.
What Is a Laser Marking Machine?
A laser marking machine is a permanent marking process, often using a beam of concentrated light to create lasting markings on a chosen surface. There is a couple of different laser marking machines, such as fiber, continuous wave, green, pulsed, or UV.
There are various laser markings applications, such as etching, discoloration, engraving, carbon migration, and more. When the concentrated laser beam targets a specific area on a specified surface, it allows for precise, high-quality, and high-contrast marks that become easy to read or scan.
What Is a Dot Peen Marking Machine?
A dot peen marking machine provides engraving or pin marking applications that allow manufacturers to create deep and permanent impressions in specific materials. It helps create identifiable and traceable markings, also known as pin marking or pin stamping, for fast, efficient marking processes through carbide or tungsten carbide pins.
Dot peen marking machines provide durable permanent markings that withstand harsh environments and offer high-speed operations for higher productivity and process streamlining. Additionally, they provide portable designs and can mark metals and hard plastics. However, something to consider for a dot peen marking machine is checking for proper material compatibility and paying attention to machine maintenance.
Machine Differences
While both make for practical marking systems for products and materials, it’s crucial to go over laser marking and dot peen marking machine differences. You don’t want to choose a marking method that doesn’t coincide with your profession.
Materials
In reference to laser markers, they provide numerous marking possibilities for optical configuration. Various materials such as aluminum, stainless steel, ceramics, plastics, wood, and more require effective parametrization, which allows for broader industrial uses.
As for dot peen marking systems, they work best with rigid materials, such as hard plastics and metals. Industries such as the aeronautical and automotive industries benefit best from dot peen marking systems.
Marking System Maintenance
Dot peen marking machines and laser markers need maintenance to operate efficiently and for a long time. Dot peen marking systems work through constant stressors, such as vibrations and shock. Regular maintenance is required to keep it from wearing out or falling apart. Situations such as scrap rates and quality diminishes are the last thing facilities want.
As for laser marking machines, maintenance is minimal. Because it is a non-contact method of marking, laser markers also don’t need consumables and don’t require mechanical wear maintenance between parts and lasers.
Cost Efficiency
Dot peen marking systems have a significant cost advantage over laser marking machines. They’re more budget-friendly, and because of the mechanical contact between dot peen systems and materials, the wiring requires regular replacements.
Laser markers are significantly more costly but do not require additional or reoccurring purchases. Also, they require little maintenance, making for better return investments over time.
Accuracy
Marking accuracy is a significant consideration when choosing between laser markers and dot peen marking machines. Laser marking machines have higher accuracy than dot peen markers, creating readable marks. Meanwhile, dot peen marking systems mark with round dot imprints, which can lead to reading difficulty.